Eight Disciplines Problem Solving

 

eight disciplines problem solving

The 8D (Eight Disciplines) approach is a robust and systematic problem solving process that is widely adopted in the manufacturing, process and other industries. Popularized by Ford Motor Company, the 8D methodology has proven to be highly effective in product and process improvement. Introduction to Eight Disciplines of Problem Solving (8D) The Eight Disciplines of Problem Solving (8D) is a problem solving methodology designed to find the root cause of a problem, devise a short-term fix and implement a long-term solution to prevent recurring problems.


8D (Eight Disciplines) - The problem Solving tool


The Eight Disciplines of Problem Solving 8D is a problem solving methodology designed to find the root cause of a problem, devise a short-term fix and implement a long-term solution to prevent recurring problems. The early usage of 8D proved so effective that it was adopted by Ford as the primary method of documenting problem solving efforts, and the company continues to use 8D today.

The 8D problem solving process is a detailed, eight disciplines problem solving, team oriented approach to solving critical problems in the production process. The goals of this method are to find the root cause of a problem, develop containment actions to protect customers and take corrective action to prevent similar problems in the eight disciplines problem solving. The strength of the 8D process lies in its structure, discipline and methodology. It is a problem solving method that drives systemic change, improving an entire process in order to avoid not only the problem at hand but also other issues that may stem from a systemic failure.

Read on to learn about the reasons why the Eight Disciplines of Problem Solving may be a good fit for your eight disciplines problem solving. The 8D methodology is so popular in part because it offers your engineering team a consistent, easy-to-learn and thorough approach to solving whatever problems might arise at various stages in your production process. When properly applied, you can expect the following benefits:.

When performed eight disciplines problem solving, this methodology not only improves the Quality and Reliability of your products but also prepares your engineering team for future problems. The 8D process alternates inductive and deductive problem solving tools to relentlessly move forward toward a solution. The Quality-One approach uses a core team of three individuals for inductive activities with data driven tools and then a larger Subject Matter Expert SME group for the deductive activities through brainstorming, data-gathering and experimentation.

Proper planning will always translate to a better start. Thus, before 8D analysis begins, it is always a good idea to ask an expert first for their impressions. After receiving feedback, the following criterion should be applied prior to forming a team:.

Identify the need for an Emergency Response Action ERAwhich protects the customer from further exposure to the undesired symptoms.

Quality-One takes this principle one step further by having two levels of CFT:. Teams require proper preparation. Setting the ground rules is paramount. Implementation of disciplines like checklists, forms and techniques will ensure steady progress, eight disciplines problem solving. This approach utilizes the following tools:. In the interim, before the permanent corrective eight disciplines problem solving has been determined, an action to protect the customer can be taken.

The root cause must be identified to take permanent action to eliminate it. The root cause definition requires that it can be turned on or off, at will.

Activities in D4 include:, eight disciplines problem solving. Activities in D5 include:. To successfully implement a permanent change, proper planning is essential, eight disciplines problem solving. A project plan should encompass: communication, steps to complete, measurement of success and lessons learned. Activities in D6 include:. D7 affords the opportunity to preserve and share the knowledge, preventing problems on similar products, processes, locations or families. Activities in D7 include:.

Teams require feedback to allow for satisfactory closure. Recognizing both team and individual efforts and allowing the team to see the previous and new state solidifies the value of the 8D process. Activities in Eight disciplines problem solving include:. All problem solving techniques include RCA within their structure. The steps and techniques within eight disciplines problem solving which correspond to Root Cause Analysis are as follows:. The steps required to determine problem statement are:.

This example uses only 4 of the 5 Whys to determine the root causes without going further into the systemic reasons that supported the failure. The Repeated Why is one way to depict this failure chain. Quality-One provides Knowledge, eight disciplines problem solving, Guidance and Direction in Quality and Reliability activities, tailored to your unique wants, needs and desires. Contact Us Discover the Value! Introduction to Eight Disciplines of Problem Solving 8D The Eight Disciplines of Problem Solving 8D is a problem solving methodology designed to find the root cause of a problem, devise a short-term fix and implement a long-term solution to prevent recurring problems.

What is Eight Disciplines of Problem Solving 8D The 8D problem solving process is a detailed, team oriented approach to solving critical problems in the production process. Why Apply Eight Disciplines of Problem Solving 8D The 8D methodology is so popular in part because it offers your engineering team a consistent, easy-to-learn and thorough approach to solving whatever problems might arise at various stages in your production process.

When to Apply Eight Disciplines of Problem Solving 8D The 8D problem solving process is typically required when: Safety or Regulatory issues has been discovered Customer complaints are received Warranty Concerns have indicated greater-than-expected failure rates Internal rejects, waste, scrap, poor performance or test failures are present at unacceptable levels.

How to Apply Eight Disciplines of Problem Solving 8D The 8D process alternates inductive and deductive problem solving tools to relentlessly move forward toward a solution.

D0: Prepare and Plan for the 8D Proper planning will always translate to a better start. After receiving feedback, eight disciplines problem solving, the following criterion should be applied prior to forming a team: Collect information on the symptoms Use a Symptoms Checklist to ask the correct questions Identify the need for an Emergency Response Action ERAwhich protects the customer from further exposure to the undesired symptoms D1: Form a Team A Cross Functional Team CFT is made up of members from many disciplines.

Quality-One takes this principle one step further by having two levels of CFT: A Core Team uses data-driven approaches Inductive or Convergent Techniques The Core Team Structure should involve three people on the respective subjects: product, process and data SME Team comprised of members who brainstorm, study and observe Deductive or Divergent Techniques Additional Subject Matter Experts are brought in at various times to assist with brainstorming, data collection and analysis Teams require proper preparation.

Activities in D6 include: Develop Project Plan for Implementation Communicate the plan to all stakeholders Validation of improvements using measurement D7: Prevent Recurrence D7 affords the opportunity to preserve and share the knowledge, preventing problems on similar products, processes, locations or families. Is Is Not Example. Low Air Pressure, Tire Defect Degradation of an Interface and High Ambient Temperature Counter measures assigned to low pressure and tire defect This example uses only 4 of the 5 Whys to determine the root causes without going further into the systemic reasons that supported the failure.

Fault Tree Analysis Example, eight disciplines problem solving. Contact Us. Remember Me, eight disciplines problem solving. Log In. Confirm Password. Username or Email. Get New Password.

 

Eight disciplines problem solving - Wikipedia

 

eight disciplines problem solving

 

The 8D (Eight Disciplines) approach is a robust and systematic problem solving process that is widely adopted in the manufacturing, process and other industries. Popularized by Ford Motor Company, the 8D methodology has proven to be highly effective in product and process improvement. Introduction to Eight Disciplines of Problem Solving (8D) The Eight Disciplines of Problem Solving (8D) is a problem solving methodology designed to find the root cause of a problem, devise a short-term fix and implement a long-term solution to prevent recurring problems.